Berlin Packaging's BUNCKER® Receives Special DOT Permit for Lithium Battery Transport

Berlin Packaging has reached a remarkable milestone with its innovative BUNCKER® protective packaging solution, specifically designed for the safe transport and storage of lithium batteries. The U.S. Department of Transportation (DOT) Pipeline and Hazardous Materials Safety Administration (PHMSA) has granted this solution a special permit under DOT-SP 21690. This recognition underscores the product's compliance with stringent safety standards while enhancing operational efficiency.

The Significance of DOT-SP 21690

The DOT-SP 21690 special permit allows the transportation of multiple lithium batteries within a single BUNCKER® unit without the need for inner packaging, simplifying logistics and reducing costs. The permit also exempts the product from several regulatory requirements, including 49 CFR §§ 173.185(b)(3)(i), 173.185(b)(3)(iii)(A) and (B), 173.185(e)(1), and 173.185(f)(1) through (3). This exemption not only streamlines the shipping process but also reduces the risk of non-compliance, a critical concern in hazardous material logistics.

Revolutionary Design and Features

The BUNCKER® packaging system represents a leap forward in safety and sustainability. Engineered for the entire lifecycle of lithium batteries—from new to end-of-life—it addresses key challenges associated with thermal runaway and hazardous gas emissions. The system incorporates patented insulation and filtration technologies, effectively neutralizing hydrogen fluoride (HF) gases, a byproduct of thermal runaway events.

BUNCKER® units are available in five sizes, ranging from small to XXL, and feature a stackable, pallet-based design accessible from all sides for forklifting. These attributes ensure ease of handling, even by a single person. Moreover, the durable, weather-resistant, and reusable nature of the units makes them a sustainable choice, eliminating the need for loose fill or additional cushioning materials.

International Recognition and Awards

Since its debut earlier in 2024, BUNCKER® has gained international acclaim for its design and innovation. The solution has won multiple prestigious awards, including:

• The iF DESIGN AWARD 2024 in the Industry-B2B Packaging category
• A 2024 Red Dot Design Award for Innovative Product
• The Bronze De Gouden Noot 2024 award

These accolades highlight its emphasis on safety, usability, and sustainability, positioning it as a benchmark in the packaging industry.

Impact on the Industry

The granting of DOT-SP 21690 not only validates BUNCKER®’s technical and design excellence but also sets a new standard for the transportation of hazardous materials. With rising concerns about the safety of lithium battery logistics, solutions like BUNCKER® are critical for mitigating risks and ensuring compliance with evolving regulations.

As demand for electric vehicles, renewable energy storage, and portable electronics continues to grow, the need for innovative solutions like BUNCKER® becomes increasingly vital. By addressing both safety and efficiency, Berlin Packaging is setting a precedent for the future of packaging technologies.

For further details about BUNCKER® and to access DOT-SP 21690, visit berlinpackaging.com/buncker.