As the demand for sustainable pharmaceutical and nutraceutical packaging continues to grow, SÜDPACK has unveiled an innovative solution aimed at replacing conventional PVC-based blister packs. The company’s new recyclable mono-material polypropylene (PP) blister concept is specifically designed for tablets, capsules, and supplements — aligning with recyclability targets and upcoming regulatory shifts in the healthcare packaging sector.

Blister packs have long posed a challenge for recycling systems due to their multilayer structures, often combining PVC, aluminum, and other non-recyclable materials. SÜDPACK’s latest concept addresses this by offering a mono-PP solution that ensures product protection while facilitating integration into existing PP recycling streams.

The design features a thermoformable rigid PP base and a specially developed lidding film made entirely from polypropylene, which eliminates material separation issues during disposal. This homogeneous structure not only makes recycling more viable but also retains the barrier properties necessary for maintaining the shelf life and safety of nutraceutical products.

According to the company, the mono-PP blister system provides excellent moisture and oxygen barriers, making it suitable for sensitive formulations. The material is also compatible with standard blister-forming, filling, and sealing equipment, allowing manufacturers to adopt the solution without significant capital investment.

“With this mono-material blister pack, we’re bridging the gap between sustainability and the stringent requirements of healthcare packaging,” said a spokesperson from SÜDPACK’s development team.

The development is in line with broader EU packaging goals, particularly the move toward recyclable mono-materials by 2030. The healthcare sector has historically lagged in this transition due to complex product safety requirements — but innovations like this demonstrate a path forward.

SÜDPACK also emphasizes that the concept was engineered with scalability in mind. From small-batch nutraceutical brands to high-output pharmaceutical companies, the system supports both flexibility and industrial-scale production. Additionally, the reduced material complexity supports brand efforts to simplify packaging portfolios and meet evolving consumer expectations around environmental responsibility.

The launch of the mono-PP blister concept positions SÜDPACK as a key player in the sustainable healthcare packaging space, offering a practical and compliant alternative to legacy formats. As pressure mounts to reduce single-use plastics and improve recyclability, such innovations could quickly become the industry standard for responsible product delivery in the wellness and pharmaceutical sectors.